cut tap or form tap works best on 304 stainless

Surpassing speeds and feeds of competitors’ tools. These videos drew a lot of attention as they showed A-Tap® and Mega Muscle® products

During the seminar,ĭavid showed them the OSG EXOTAP® A-Tap® and EXOPRO® Mega Muscle® drill videos. Industry slowdown, the company wanted to be proactive, so they invited OSG andĪ local distributor to host a tap trouble shooting seminar. This has opened up some new opportunities for OSG in David’s territory.Ī large pump housing manufacturer in the oil field industry. Homework by reconsidering their machining processes as an avenue to cut costs. During this down time, some oil field manufacturers started to do their Increasing number of layoffs and downsizing at companies has occurred in theĪrea. Our economy and oil field manufacturers have been severely affected. Since the price of oil per barrel has recently reached record lows, He has witnessed both the best and worst days of the energy You can view the original article by clicking hereĭavid Whitmire, OSG district manager, has been covering a sales territory in TexasĪnd Oklahoma for 9 years. That’s the wonderful thing about manufacturing: There are always new things to learn. So thank you for your email, Tom, and for sharing the details with me. My wife is enthusiastic about pointing out my mistakes, but I don’t often hear it from my readers. The tap is also advertised to reduce torque by up to 50 percent compared with competing brands, which is surely another factor in Fares’ success.Īnyway, my bad.

This is one of those “newer” cutting tool technologies that makes a huge difference in many applications but especially when you’re pushing the limits as TNT Custom Equipment does. In my defense, Fares is using a coolant-through-the-tool tap. And while thread milling wasn’t possible when I started in the trades, I did my fair share of that as well in later years. Cut taps, roll taps, spiral, plug and bottoming taps-I’ve used them all in everything from nickel-based superalloys to Teflon. I’ve tapped thousands of holes over the years. On the thread-milling side, he cuts 62 HRC flame-hardened 100 steels for prototypes and fixturing, although this is admittedly “one-off stuff, but it can be done.”ĭon’t get me wrong. (Speaking for myself, I’d use a sulfur-based oil or squirt a little tapping wax into the hole.) “I know they say water soluble coolant isn’t recommended for form tapping, but it works for me,” said Fares. He also breaks the rules somewhat by using a water soluble, semisynthetic cutting fluid with a chlorinated lube additive. At 250 rpm, the OSG averages up to 9,000 holes through 1.575' thick material compared with 1,750 holes per tap with “the other brand.” That spindle speed is faster than Fares likes, and he thinks tool life would be even better by slowing things down, but he needs to run at that rpm to keep the spindle from stalling. He has nothing but good to say about the OSG oil tap, citing another example of a long-running job where he taps M30 holes in A514 grade 50 plate (a high-strength structural steel).

He said he tried “every M30 forming tap I could find,” but this was the only one his Hurco VMX-84 50-taper belt-driven vertical machining center could actually turn without stalling the spindle.

So when Tom Fares, president of TNT Custom Equipment in Stow, Ohio, called me out on that section of the article, saying that he routinely taps holes in 45 HRC steel alloy and thread mills into “the low 60s,” I listened to what he had to say.įares uses an OSG EXOPRO S-XPF oil tap to form M30 × 3.5 threads in a proprietary alloy similar to 1050 steel but heat-treated to 45 HRC. And if you’re going to try to tap them, be prepared to duck the flying shrapnel when the tap explodes!” In it, I stated, “There’s little chance of successfully thread milling metals much above 45 HRC. I received an email from a reader letting me know that he disagreed with my recent article on tapping versus thread milling. Published 10:15am Cutting Tool Engineering Magazine

Cut tap or form tap works best on 304 stainless